Printing & Manufacturing · Case Study

Order-to-Dispatch Management System

One system from customer order to factory dispatch, built for print and manufacturing operations

OrdersStockPurchasingProductionEquipmentDispatch
One platform from order through dispatch
Systems unified
Less reconciliation across order, stock, and production
Manual work
Four role-based views on live job status
Visibility
Executive summary

Orders, stock, purchasing, and production lived in separate spreadsheets and tools with no single view of job status.

A unified order-to-dispatch platform connecting sales, warehouse, purchasing, and production in one workflow.

Six integrated modules and four role-based views replaced manual reconciliation across the full job lifecycle.

Why custom software

Generic ERP forced the wrong workflow, terminology, and production stages for how this shop actually runs jobs.

Client type

Printing and manufacturing (Marudhar Industries, Ahmedabad-based)

Timeline

Discovery through phased go-live over a multi-month engagement

Scope

Six core modules, four role-based views, integrations planned with existing tools

Business outcomes
Single system

Replaced disconnected spreadsheets and tools across the order lifecycle

Manual reconciliation

Reduced weekly reconciliation across order, stock, and production

Dispatch visibility

Improved live visibility from customer order through dispatch

Every Monday we reconciled four spreadsheets and still did not trust the numbers. Warehouse, production, and dispatch now run from the same order. That alone changed how the week starts.

Rajesh P., Plant Operations Lead
What we built

Marudhar Industries: Order-to-Dispatch ERP

1 Unified workflow4 Team dashboardsDaily Dispatch visibility

A production-grade business application built for a printing and manufacturing client, managing the full flow from customer orders and material inventory through purchasing and production to dispatch. One order drives material reservation, purchasing when stock is short, and stage-by-stage production logging until the job is complete, whether that is a print run, a fabrication job, or a mixed production workflow.

How It Works

The end-to-end pipeline

01
Order

Customer orders created by job; system calculates material needs and reserves stock automatically.

02
Stock

Real-time visibility of total, reserved, and free stock. Incoming and outgoing materials logged with full history.

03
Purchasing

Purchase orders raised when stock falls short. Received in full or in parts; stock levels update automatically.

04
Production

Orders move through configurable stages. Quantities, waste, and material usage logged per stage.

05
Dispatch

Job completion tracked end-to-end. Reserved stock consumed on production log; order closed on dispatch.

Modules

Everything in one place

Orders

Create orders by customer and job. Material needs are calculated automatically and stock reserved on confirmation.

Stock

See total, reserved, and free stock at a glance. Record all incoming and outgoing materials with full audit history.

Purchase Orders

Raise POs when stock is low. Receive deliveries in full or in parts; stock levels update on each receipt.

Production

Move orders through configurable production stages. Log quantities and waste; reserved stock is consumed automatically.

Equipment & Assets

Track tools and equipment per customer and job, including IDs, location, and which orders and rates use each asset.

Companies & Users

Manage customers and staff with role-based access control, ensuring each user sees only what they need.

The Interface

Designed for the people who use it daily

A clean, role-focused interface that puts the right information in front of the right person, without clutter or complexity.

app.client.aviusolutions.com
Dashboard
+ New Order
Active Orders
24
+3 today
In Production
11
5 stages
Pending POs
6
2 overdue
Orders This Week
M
T
W
T
F
S
S
62%
Stock Reserved
62% of total inventory
5 materials low
Recent Activity
ORD-0841 moved to Cutting stage
2 min ago
Paper Rolls received (500 kg)
15 min ago
PO-0212 sent to Mercer Supplies
1 hr ago
ORD-0838 dispatched to RKS Industries
2 hr ago

Representative interface. Actual client data is confidential.

User Roles

Who it's built for

Role-based access ensures each team member sees exactly what they need: nothing more, nothing less.

01

Managers

Dashboard overview of all operations, order management, customer records, and full user administration.

02

Planning & Sales

Create and edit orders, review calculated material needs, and monitor what stock is reserved per job.

03

Warehouse

Receive and issue materials, create and receive purchase orders, and keep stock levels accurate.

04

Production

Log work by configurable stage, track which materials were consumed, and mark jobs complete.

Discuss a similar project

We build production-grade systems tailored to your operations. Every project starts with understanding your workflow.

Book a discovery call

Short form — we respond within one business day.